Injection Moulding equipment is a high-precision workhorse. They are the backbone of many manufacturing operations. Keeping this equipment performing at its best isn’t just an advantage! It’s a necessity. But they accumulate resin residue, colour streaks, and carbon buildup over time. It can wreak havoc on production quality and cause costly downtime. That’s where UNICLEANPLUS™ Purging Compound for Plastic steps in. It could be a game-changing solution for your business.
It is imperative to keep the machine well-maintained. Regular maintenance of an Injection Moulding Machine with UNICLEANPLUS™ Purging Compound ensures optimal performance. It reduces downtime and prolongs equipment lifespan. Regular maintenance enables the plastic product production to be done efficiently and cost-effectively. So that customers’ jobs can be processed without delay or disruption.
Following key maintenance practices can be the way to prevent costly repairs and improve efficiency. Regular cleaning of the vital components, checking the hydraulic systems, lubricating the moving parts, and inspecting the moulds are the basic needs to keep the Injection Moulding Machine running smoothly. Let’s explore some essential maintenance tips to keep your Injection Moulding equipment running smoothly. Doing it will prevent costly downtime.
Surface Examination
It is necessary to check the surfaces on the Injection Moulding Machine before and after use. It helps you detect mould cavities, foreign objects, and contaminants like dust and debris. It also lets you trace the bits of plastic materials that have not been cleaned out correctly. All such things can interfere with the Injection Moulding Machine Mechanisms. Such objects compromise the final quality. Deep examination of surfaces can help you remove unwanted items from surfaces. It will not hamper the Mould Injection Process.
Deep Cleaning
The dust or debris on the surface can make the part unusable. It might waste precious time, money, and resources. Cleaning the mould cavity after every use avoids the build-up of contaminants. Removing the mould from the machine will enable the operator to run it properly. It is wise to wipe the mould down with a standard degreasing agent or mild solvent. You can use cotton or other lint-free cloth to remove lint on the surface of the Injection Moulding Machine.
Even Deeper Cleaning
Do you want to do a deeper cleaning and disassemble the parts in your Injection Moulding Machine? Do you want to apply the ultrasonic bath to clean the harder-to-reach areas, including the vents and cooling channels? You can also use compressed air to blow out dirt, dust, and residual water. This should be done to avoid scale marks on polished surfaces. Pay particular attention to cooling channels when using compressed air, as water can get trapped inside very easily.
Inspecting the Parts of the Injection Moulding Machine
Give attention to the moving or more intricate parts (mould runners, sprues, gates, and vents) of the Injection Moulding Machines. The plastic entry gate can be vulnerable to damage through wear and tear. Examine mould connectors and hardware, such as water hoses, pipes, and threads to ensure there are no leaks. Look at the bolts to make sure they are properly fastened. Check if there are signs of warping or rust that could impede production. Doing it while cleaning can keep the Injection Moulding Machine Safe.
Post-Maintenance Jobs
Is Your Injection Moulding Machine being placed in storage for a while? Make sure that it is totally dry. Moisture and residual water can cause rust, stains, and corrosion when the mould is sealed. Take time to log the maintenance and cleaning, even if you keep the machine ready for the next job. It will help you keep track of the service history of the machine and keep it safe.
UNICLEANPLUS™ is a highly reliable and highly effective Purging Solution that you can use for various applications. If you wish to address the challenges of the thermoplastic processors and enhance their performance, then contact UNICLEANPLUS™ today!